Solar Home System

Site: Protech Engineering
Course: Protech Engineering
Book: Solar Home System
Printed by:
Date: Saturday, 26 April 2025, 1:09 PM

Description

How to design a solar home system

1. DIY SOLAR HOME SYSTEM

Welcome to this 5 days course that will equip you on the know-how and practical solar home system sizing and installation for your home.

Step 1: 

Key Learning Outcomes:

By the end of this course, learners will be able to:

  1. Understand the fundamentals of solar energy and its applications in home systems.

  2. Explain the components of a solar home system (panels, batteries, charge controllers, inverters, etc.).

  3. Design a basic solar home system based on household energy needs.

  4. Calculate energy requirements, system sizing, and cost estimation.

  5. Install and maintain a small-scale solar home system (theoretical/practical guidance).

  6. Evaluate the economic and environmental benefits of solar home systems.

Essential Questions to Guide Learning:

  • How does solar energy work, and why is it important for homes?

  • What are the key components of a solar home system, and how do they function together?

  • How do you size a solar home system for different energy needs?

  • What are the best practices for installation and maintenance?

  • How cost-effective and sustainable are solar home systems compared to grid electricity?


Step 2: 

Assessment Methods:

  1. Quizzes & Knowledge Checks (Formative Assessment)

    • MCQ quizzes on solar energy basics, components, and system design principles.

    • Short-answer questions on calculations (e.g., load assessment, battery sizing).

  2. Case Study Analysis

    • Learners analyze a household’s energy consumption and propose a solar solution.

  3. Design Project (Summative Assessment)

    • Learners create a Solar Home System Design Plan for a given scenario, including:

      • Energy demand calculation

      • Component selection (panel wattage, battery capacity, etc.)

      • Cost estimation

      • Sustainability benefits

  4. Peer Review & Discussion

    • Learners share their designs and critique each other’s work.

  5. Final Exam (Optional)

    • Comprehensive test covering theory, calculations, and troubleshooting.


Step 3: 

Course Structure:

Module 1: Introduction to Solar Home Systems

  • Topics: Solar energy basics, benefits of SHS, types of systems (on-grid/off-grid).

  • Activities: Video lecture, infographics, discussion forum ("Share your experience with solar energy").

Module 2: Components of a Solar Home System

  • Topics: Solar panels, batteries, charge controllers, inverters, wiring.

  • Activities:

    • Interactive diagram labeling exercise.

    • Virtual lab simulation (e.g., testing different component setups).

Module 3: System Sizing & Design

  • Topics: Load assessment, solar irradiance, battery bank sizing, cost estimation.

  • Activities:

    • Step-by-step calculation exercises (Excel/Google Sheets tool provided).

    • Case study: "Design a system for a rural home with X kWh/day usage."

Module 4: Installation & Maintenance

  • Topics: Safety precautions, mounting panels, wiring, troubleshooting.

  • Activities:

    • Video demonstration of installation.

    • Simulated fault-finding exercise (e.g., "Why is the battery not charging?").

Module 5: Economics & Sustainability

  • Topics: Payback period, subsidies, environmental impact.

  • Activities:

    • Debate: "Is solar worth the initial cost?"

    • ROI calculation assignment.

  •  

Bonus:certificate upon completion to motivate learners.

1.1. MODULE 1

Module 1: Introduction to Solar Home Systems

1. Solar Energy Basics

Key Notes:

  • Solar energy comes from the sun → converted to electricity via photovoltaic (PV) panels.

  • How it works:

    • Sunlight hits solar panels → generates DC electricity.

    • Inverter converts DC → AC (used in homes).

    • Excess power can be stored in batteries or fed back to the grid.


2. Benefits of Solar Home Systems (SHS)

Key Notes:
✔ Cost-saving – Reduces electricity bills.
✔ Reliable – Works in off-grid areas.
✔ Eco-friendly – No pollution, reduces carbon footprint.
✔ Low maintenance – Few moving parts, long lifespan (20-25 years).


"Why Go Solar?"

  • 💰 Save Money 

  • 🌍 Clean Energy 

  • ⚡ Energy Independence 


3. Types of Solar Home Systems

System Type Best For Pros Cons
On-Grid Homes with grid access - Lower cost (no batteries)
- Sell excess power
- No power during grid outages
Off-Grid Remote areas, no grid - Works 24/7 with batteries
- Full independence
- Expensive (batteries needed)
Hybrid Best of both worlds - Uses grid + batteries
- Backup power
- Higher upfront cost


"Which Solar System Fits You?"

  • On-Grid → [House + Grid Lines]Solar ongrid system

  • Off-Grid → [House + Battery + Solar Panel]Off grid solar system diagram

  • Hybrid → [House + Grid + Battery]Solar hybrid system diagram


      •  
  1. Discussion Forum Prompt:

    • "Have you or someone you know used solar energy? Share your thoughts!"


Bonus: Quick Quiz 

  1. What converts sunlight into electricity?

    • (a) Inverter

    • (b) Solar Panel 

    • (c) Battery

  2. Which system needs batteries to work?

    • (a) On-Grid

    • (b) Off-Grid 

    • (c) Hybrid

1.2. MODULE 2

Module 2: Components of a Solar Home System

1. Solar Panels (PV Modules)

  • Function: Convert sunlight → DC electricity.

  • Types:

    • Monocrystalline (High efficiency, expensive).

    • Polycrystalline (Mid efficiency, affordable).

    • Thin-film (Lightweight, flexible, lower efficiency).

  • Key Term: Wattage (W) = Power output (e.g., 300W panel).


2. Batteries (Energy Storage)

Key Notes:

  • Function: Store extra power for use at night/cloudy days.

  • Types:

    • Lead-Acid (Cheap, heavy, shorter lifespan).

    • Lithium-ion (Light, long lifespan, expensive).

  • Key Term: Capacity (Ah/kWh) = How much energy is stored.


3. Charge Controller (Battery Protector)

Key Notes:

  • Function: Regulates power from panels  to the batteries (prevents overcharging).

  • Types:

    • PWM (Basic, cheaper).

    • MPPT (More efficient, costly, best for large systems).


4. Inverter (DC → AC Converter)

Key Notes:

  • Function: Converts DC (from panels/batteries) to AC (for home appliances).

  • Types:

    • Pure Sine Wave (Best for sensitive electronics).

    • Modified Sine Wave (Cheaper, may harm some devices).


"Inverter Types"
🔌 Pure Sine Wave → Laptops, TVs, medical devices
🔌 Modified Sine Wave → Lights, fans, basic tools


5. Wiring & Safety Gear

Key Notes:

  • Cables: Thick, UV-resistant (for outdoor use).

  • Fuses/Disconnects: Prevent fires from overloads.

  • Mounting Structure: Rust-proof frames for panels.


"Safety First!"
⚡ Use DC-rated switches
🔥 Install fuses near batteries
☀️ Secure panels with strong racks


  1. Discussion Prompt:

    • "Would you choose lithium or lead-acid batteries? Why?"


Quick Quiz 

  1. Which charge controller is more efficient for large systems?

    • (a) PWM

    • (b) MPPT 

  2. True or False: Modified sine wave inverters are safe for laptops.

    • False 

    • True

Bonus: Component Cheat Sheet (PDF)

Component Purpose Key Specs
Solar Panel Sun → DC power Wattage (e.g., 300W)
Battery Stores energy Capacity (e.g., 100Ah)
Inverter DC → AC for homes Sine wave type

1.3. MODULE 3

Module 3:

 Solar Home System Sizing & Design

Key Concepts

1. Load Assessment (How Much Power Do You Need?)

Step 1: List all appliances + their power (Watts) and usage time (Hours).
Step 2: Calculate Daily Energy (Watt-hours, Wh) = Power (W) × Hours used.

📌 Example:

Appliance Power (W) Hours Used Daily Energy (Wh)
LED Bulb 10W 5 hours 10 × 5 = 50Wh
Fan 50W 8 hours 50 × 8 = 400Wh
Total     450Wh/day

2. Solar Irradiance (How Much Sun Do You Get?)

  • Measured in peak sun hours (average sunlight intensity per day).

  • Example: If your location gets 5 peak sun hours, a 100W panel produces:

    • 100W × 5h = 500Wh/day.

🌍 Check Your Sun Hours:


3. Solar Panel Sizing

Formula:

 
 
Total Daily Energy (Wh) ÷ Peak Sun Hours = Panel Size (W)  

📌 Example:

  • Need 450Wh/day ÷ 5 sun hours = 90W panel (round up to 100W).


4. Battery Bank Sizing

Step 1: Decide Days of Autonomy (backup days, e.g., 2 days).
Step 2: Factor in Depth of Discharge (DoD) (e.g., 50% for lead-acid).
Formula:

 
(Total Daily Energy × Backup Days) ÷ DoD = Battery Size (Wh)  

📌 Example:

  • 450Wh/day × 2 days = 900Wh

  • 900Wh ÷ 50% DoD = 1,800Wh (or 1.8kWh) battery needed.

  • If using 12V batteries: 1,800Wh ÷ 12V = 150Ah battery.


5. Cost Estimation

Component Example Specs Estimated Cost
100W Solar Panel Monocrystalline   1,000
150Ah Battery Lead-Acid Deep Cycle 10,000
20A Charge Controller PWM   3,500
300W Inverter Pure Sine Wave  5,000
Total   19,500

Activity 3: Step-by-Step Calculation (Excel/Google Sheets Tool)

📊 Downloadable Tool Includes:

  1. Load Calculator (Enter appliances → auto-sums energy needs).

  2. Solar Panel & Battery Sizing (Input sun hours → suggests system size).

  3. Cost Estimator (Compares budget vs. premium components).


Activity 4:

Case Study – Design a Rural Home System

  • A family in Khakhameka uses:

    • 3 LED bulbs (10W, 4 hours/day).

    • 1 Fan (50W, 6 hours/day).

    • 1 Phone Charger (5W, 2 hours/day).

  • Peak Sun Hours: 4.5.

  • Backup Needed: 2 days.

Task:

  1. Calculate daily energy needs. (Answer: 290Wh/day)

  2. Size the solar panel. (Answer: 65W → round to 100W)

  3. Size the battery (50% DoD). (Answer: 1,160Wh → 12V/100Ah battery)

  4. Estimate cost. 

Cheat Sheet: Solar Sizing Formulas

  • Daily Energy (Wh) = Power (W) × Hours Used

  • Panel Size (W) = Daily Energy ÷ Peak Sun Hours

  • Battery (Wh) = (Daily Energy × Backup Days) ÷ DoD


Common Mistakes to Avoid

❌ Forgetting inverter losses (add 20% extra panel power).
❌ Ignoring battery DoD (e.g., using 100% of lead-acid kills it fast!).
❌ Underestimating cloudy days (always add backup days).

Watch theStep by step video tutorial

1.4. MODULE 4

Module 4:

Solar Home System Installation & Maintenance

1. Safety Precautions

⚠️ Work Safely!

  • Turn off all power (solar panels + batteries) before wiring.

  • Wear gloves & goggles (battery acid is dangerous!).

  • Use insulated tools to avoid shocks.

  • Never touch bare wires or live terminals.

📌 Remember:

  • Solar panels generate power even when it’s cloudy!

  • Batteries can explode if short-circuited.


2. Mounting Solar Panels

Where to Install?

  • Best Spot: Rooftop or ground with no shade (south-facing in the Northern Hemisphere).

  • Angle: Tilt panels to match your latitude for max sunlight.

How to Mount?

  1. Fix mounting brackets (roof/ground).

  2. Attach panels securely (use rust-proof bolts).

  3. Leave gaps for airflow (prevents overheating).

📌 Pro Tip:

  • Check for strong winds/snow load in your area!


3. Wiring the System

Step-by-Step:

  1. Connect panels → charge controller (use thick, UV-resistant cables).

  2. Connect charge controller → battery (match + and – terminals!).

  3. Connect battery → inverter → home appliances.

📌 Key Rules:

  • Fuse all connections (prevents fires).

  • Keep wires short & tidy (less power loss).


4. Troubleshooting Common Issues
Problem 1: Battery Not Charging

✅ Check:

  • Are panels in sunlight?

  • Are all wires connected tightly?

  • Is the charge controller working (LED lights on)?

Problem 2: Inverter Not Powering Appliances

✅ Check:

  • Is the battery charged?

  • Is the inverter turned on?

  • Is the inverter big enough for the appliance?

Problem 3: Low Power Output

✅ Check:

  • Are panels dirty? (Clean with water + soft cloth.)

  • Is there shading on panels?


Activities

1. Video Demonstration

📹 Watch a step-by-step installation (10 mins):

  • Mounting panels → Wiring → Testing the system.

2. Fault-Finding Exercise

🔧 Scenario: "The battery isn’t charging. What’s wrong?"

  • Learners check:

    • Loose wires?

    • Blown fuse?

    • Dead charge controller?


Quick Cheat Sheet

Issue Likely Fix
No power to inverter Check battery charge & fuses
Panels not working Clean panels, check connections
Battery drains fast Add more panels/batteries

1.5. MODULE 5

Module 5:

 Solar Economics & Sustainability

1. Payback Period

What? Time needed to recover your solar investment through savings.

Formula:

 
Total System Cost ÷ Annual Savings = Payback Period (Years)

Example:

  • System cost: 19,500

  • Saves 2,400/year on electricity bills

  • Payback = 

    19,500÷2,400 = 8 years

📌 Note: Shorter payback = Better investment!


2. Environmental Impact

✅ Benefits:

  • Zero pollution (No CO₂ emissions).

  • Reduces fossil fuel use (Coal, diesel generators).

  • Sustainable (Sunlight is unlimited!).

📌 Fun Fact:
A 5kW solar system cuts ~5 tons of CO₂ yearly = Planting 100 trees!

 

Takeaway

✔ Solar pays back in 3-7 years (then FREE power!).
✔ 1 solar home = 1 less diesel generator polluting the air!

2. EARN CERTIFICATE FOR COMPLETING THE COURSE QUIZ

https://forms.gle/E5cZ6Jt7URrivX4U8